Real-time Analytics
Ruitai Magang needed to connect disconnected factory systems, equipment, and decision data so it could manage refractory-material production with finer control and support lean manufacturing instead of relying on siloed information.
Reported impact
Ruitai Magang gained tighter process control, better visibility across production and operations, and measurable improvements in cost, yield, inventory, and delivery performance.
Ruitai Magang built a transparent-factory platform with Tencent Cloud to connect refractory-material production, operations, and management on top of an industrial internet foundation. The implementation uses a smart-data middle platform to collect lifecycle production data, then combines digital twins, dynamic 3D visualization, AI analysis, IoT integration, and BI to monitor process state across space, time, and equipment status. Tencent's Smart Energy Platform serves as the core coordination layer, while the IoT platform integrates intelligent equipment, multi-level business systems, and the finance ERP system into one data environment. The resulting data flows support intelligent warehousing, automated batching, precision pressing, product lifecycle control, and transparent tracking of logistics, information, and value flows. Instead of leaving plants and systems disconnected, the platform provides a unified view for lean manufacturing and more precise decision-making.
Shop-floor, equipment, ERP, and operational data are captured through the IoT and data-middle-platform layers, visualized through digital-twin and BI services, and then used to coordinate warehousing, batching, pressing, lifecycle control, and enterprise operations.
Before the project, data was trapped across different systems, vendors, and devices, which limited fine-grained management and decision support. (original: 数据烟窗式，存在不同系统、不同厂家、不同设备之间的数据的互联互通，数字化对经营决策助力有限，无法做到精细化经营管理。)
Ruitai Magang combines industrial internet technology with high-temperature refractory production and uses a smart data middle platform, digital twins, dynamic 3D visualization, and AI analysis to monitor the full process lifecycle. (original: 瑞泰马钢...将工业互联网应用技术与高温耐火材料生产工艺流程相结合，依托智能数据中台...利用数字孪生、动态3D大数据可视化、AI 数据应用分析等技术。)
The project delivered measurable gains in process cost, yield, inventory turnover, and on-time delivery. (original: 工序成本下降15%~20% 产品合格率提升3~5% 存货周转率提升30% 交付及时性达到100%。)
The transparent factory uses Tencent Cloud's Smart Energy Platform as its core and integrates intelligent equipment systems, information systems, and the finance ERP system into the Tencent IoT platform. (original: 瑞泰马钢透明工厂以工业互联网为基础、以腾讯云智慧能源平台为核心，将智能装备系统、各层级信息系统、财务 ERP 系统集成接入腾讯物联网平台。)
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Scoring methodology
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Traceability
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