Databricks Manufacturing Brazil

Gerdau

Data Lake / Data Warehouse Modernization · Real-time Analytics

Gerdau needed a better way to support streaming industrial analytics and self-service data for steel production because the company needed faster, cheaper, and more scalable processing for manufacturing, sustainability, and business data spread across multiple teams.

300 in new developments for streaming solutions
40% shaping global infrastructure with ironclad manufacturing
80% cost reduction for data processing
Gerdau’s shares are listed on the São Paulo (B3) and New York (NYSE) stock exchanges.

Reported impact

Business outcome

Gerdau improved streaming industrial analytics and self-service data for steel production with measurable results including 40% shaping global infrastructure with ironclad manufacturing, 80% cost reduction for data processing, and 300 in new developments for streaming solutions, while giving teams a faster path from governed data to production decisions.

  • Cost Reduction
  • Productivity Improvement
  • Scalability

Solution

Gerdau uses Databricks Data + AI Platform to support streaming industrial analytics and self-service data for steel production. The implementation replaced a legacy state where the company needed faster, cheaper, and more scalable processing for manufacturing, sustainability, and business data spread across multiple teams. Mill operations data and streaming manufacturing data move through production data pipelines and land in Delta Lake, giving teams one trusted data foundation. Unity Catalog and Delta Sharing governs access, lineage, and compliance across sensitive datasets. Agent Bricks operationalizes models, agents, and analytics that deliver industrial analytics and streaming data products.

Data flow

Mill operations data and streaming manufacturing data land on a shared platform, pipeline services clean and standardize them, governance controls enforce trusted access, and AI, model-serving, and analytics services deliver industrial analytics and streaming data products.

Solution architecture

5 components · 4 layers
  1. Compute
    • Databricks Data + AI Platform Databricks Data + AI Platform unifies engineering, analytics, governance, and AI workloads for streaming industrial analytics and self-service data for steel production.
  2. Storage
    • Delta Lake Delta Lake stores curated mill operations data and streaming manufacturing data so every team works from one trusted data foundation.
  3. Serving
    • Agent Bricks Agent Bricks packages domain-specific agents that automate parts of streaming industrial analytics and self-service data for steel production.
  4. Governance
    • Unity Catalog Unity Catalog applies centralized access controls, lineage, and auditability across sensitive datasets.
    • Delta Sharing Delta Sharing securely distributes governed data to industrial analytics and streaming data products and partner workflows.

Architecture clues

  • 40% shaping global infrastructure with ironclad manufacturing
  • 80% cost reduction for data processing
  • Centralized governance, lineage, and access controls are enforced through Unity Catalog.
  • Delta Lake provides the shared storage layer for curated lakehouse datasets.
  • Operational AI workflows are deployed directly beside governed data and analytics assets.

Evidence from the source

But they required users needing to be proficient in Python and Spark. That made it difficult for engineering to maintain and drive adoptions within the business.
Data analytics plays a critical role in what we can do in our mills. They help us figure out new ways to use machinery to achieve better results.
We wanted to build with open source because of its flexibility and unlimited potential,
With Unity Catalog, we have established data governance standards across our manufacturing processes,
Transparency Evidence & methodology 100/100 reference value · 89% confidence · 1 source

Review how this reference was scored and trace each normalized claim back to its documented source.

01

Scoring methodology

How scores are calculated

Customer Reference Value measures usefulness as a customer reference. Evidence Confidence measures the quality and traceability of available evidence, not independent verification.

Customer reference value100/100
  • Problem clarity20/20
    Measures whether the customer's operational problem is specific enough to compare.
  • Implementation depth25/25
    Rewards named components, data flow, integrations, and architecture detail.
  • Outcome specificity20/20
    Measures whether the reported benefit is concrete rather than a generic claim.
  • Quantified impact25/25
    4 metrics describe measurable impact.
  • Deployment scale10/10
    Rewards evidence of a live or scaled deployment and meaningful integration scope.
Evidence confidence89%
  • Source authority20/25
    The main evidence is an official vendor-published customer story.
  • Claim traceability21/25
    10 of 12 key fields link to a named source.
  • Direct evidence20/20
    4 direct source quotes retained.
  • Date provenance10/10
    The publication date comes from the source page or publisher.
  • Source transparency8/10
    1 source reference document publisher, URL, authority, retrieval, and supported fields.
  • Implementation specificity10/10
    Rewards source-backed components, data flow, quantified impact, and a specific outcome.
02

Traceability

Sources & provenance

Field coverage shows which facts each source supports. Dates are shown only when documented by the source.

  1. Databricks

    Gerdau customer story

    First-party
    https://www.databricks.com/customers/gerdau
    Source type
    Vendor-published customer story
    Published
    Jan 30, 2024
    Supports
    • Customer
    • Business problem
    • Solution
    • Products
    • Solution components
    • Data flow
    • Integrations
    • technical area
    • use case category
    • Business outcome
    • outcome category
    • Metrics
    • Architecture
    • evidence quotes
    • Publication date

Date evidence

  • Published on source page Jan 30, 2024 · Databricks · First-party
    Open date source
Not separately sourced Industry, Region, Company size. Treat these normalized attributes as lower-confidence until a dedicated source is added.